
Laminated Perforated Pouches – Overview
Introduction:
Laminated perforated pouches are flexible packaging products consisting of several layers of films with micro or macro perforations. These perforations allow for controlled airflow, moisture vapor release, or aroma retention while ensuring product integrity and barrier functions. They are commonly employed for fresh fruits and vegetables, baked goods, and snack foods.
Raw Materials Used (RM):
Outer Layer:
BOPP (Biaxially Oriented Polypropylene)
PET (Polyester) – clear or metallized
Middle Layer (optional):
MET PET / AL Foil (for additional barrier)
Inner Sealant Layer:
LDPE / LLDPE / CPP (Cast Polypropylene)
Optional Additives:
Anti-fog coating (for chilled foods)
UV stabilizers (for protection from sunlight)
Perforation technology: Hot needle, Laser perforation, Mechanical punch
Types of Perforations:
Micro Perforation:
Small holes (0.5 mm or less) for breathable pouches
Best suited for fresh fruits, vegetables, and bakery
Macro Perforation:
Large holes (1 mm and larger)
Utilized in applications requiring high ventilation
Types of Laminated Perforated Pouches:
3 Side Seal Pouches
Center Seal Pouches
Stand-Up Pouches (with or without zipper)
Side Gusset Pouches
Window Pouches (with breathable perforated window)
Application Segments:
Fresh produce (lettuce, tomatoes, herbs)
Bakery (bread, buns, chapati)
Ready-to-eat snacks (puffed rice, popcorn)
Dairy (paneer, cheese)
Frozen foods (steamable vegetables)
Incense sticks (aroma release packaging)
Properties and Benefits:
Breathability: Extends shelf life of fresh items
Moisture Control: Reduces condensation and spoilage
Barrier Strength: Preserves flavor, aroma, and freshness
Printability: Supports branding and design
Custom Ventilation: Tailored for product respiration rate
Seal Strength: Leak-proof and tamper-evident sealing
Eco Options: In recyclable or biodegradable laminates
Conclusion:
Laminated perforated pouches are a perfect solution for ventilated products without sacri$fcing on strength and appearance. Through carefully designed custom lamination and perforation, they guarantee product freshness, consumer attractiveness, and functional convenience.
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